What is Shell Material in Clothing Made Of?

As temperatures start dipping for the fall and winter seasons, many of us start digging out our cold-weather clothes. We also start deciding what new wardrobe pieces we need to buy, so we can best handle the elements . . . especially if we’ll be working or playing outdoors. The fall season is the perfect time for employers to order custom logo jackets for the men and women on their teams. Before you order, you’ll need to choose between soft shell or hard shell options for your custom corporate jackets.

In this article, we’ll talk about different branded jacket materials and list some of Merchology’s top options for corporate outerwear.

What is a Shell Layer?

“Shell” is the term for the outer layer of clothing you wear to protect from water and wind. It is often worn over a base layer and mid-layer. Corporate logo shell jackets feature varying levels of protection and breathability. They may or may not include insulated lining for added warmth.

What is Shell Material Made Of?

There are two main types of custom shell jackets: soft shell and hard shell. There is no mandated industry standard for these designations, but there are common materials used for each. These materials have different functions that can help you decide which shell type is best for your employees.

Custom hard shell jackets are generally bonded with a thin membrane made of expanded polytetrafluoroethylene (ePTFE), a material that was invented in the 1960s by Gor-Tex. There is a lot of complicated science behind this technology (which is similar to the substance called Teflon). But here’s what you can expect from custom hard shell jackets:

• Waterproof: They repel water effectively even in heavy precipitation. 
• Wind-proof: These rugged materials shield you from harsh, frigid winds.
• Rigidity: The trade-off of this protection is a stiffer fabric with less breathability than soft shells.
• Best for extreme conditions: Choose hard shell jackets for team members who spend long hours working or playing in cold, wind, rain, and snow.

Soft shell jackets, on the other hand, are made of nylon or polyester that is coated with a fluorocarbon-based Durable Water Repellent (DWR) finish. They often feature a soft brushed lining. Here’s what you can expect from corporate soft shell jackets:

• Water-resistance: While not as protective as hard shells, soft shells shield from light rain and snow.
• Wind-resistance (sometimes): Some soft shells include a wind-blocking membrane in addition to the DWR coating.
• All-day comfort: These jackets are much more flexible than hard shells. Their higher breathability can prevent excess sweating–an important feature, since moisture in inner layers can contribute to hypothermia. 
• Best for milder conditions and longer wear: Soft shell jackets may not be enough for working all day in an ice storm, but they are perfect for shorter periods of time in cold temps or light precipitation.

Best Corporate Hard Shell Jackets

Merchology can add your logo to these custom hard shell jackets–they’re perfect for men and women who work or play in harsh conditions.

 

The North Face Men's Traverse Triclimate 3-in-1 Jacket features the beloved brand’s DryVent fabric, which is waterproof, windproof, and breathable. It is insulated for warmth and includes a detachable, adjustable hood. With your logo added to the chest, this jacket will look stylish on every adventure.

 

Eddie Bauer Men's WeatherEdge 3-in-1 Jacket is another high-quality hard shell option, and it also is offered in a women’s cut. The outer shell and inner jacket can be worn separately, so you can choose the perfect level of protection and warmth.

 

Stormtech Women's Ascent Hard Shell features the company’s H2EXTREME technology, a great materials option for your branded jacket. Its membrane prevents water penetration but allows body heat to escape. This jacket has lots of useful extras, including a neck and chin warmer and an external media pocket.

 

Port Authority Women's Torrent Waterproof Jacket is waterproof, seam-sealed, and wind resistant. Both the women’s and men’s styles come in a variety of fun colors (in addition to standard black and gray). These bright colors will help keep your employees visible on your worksite or on the trails.

 

Best Corporate Soft Shell Jackets

These custom logo softshell jackets are great corporate coats for milder, mid-season weather. And with your logo added to each jacket, wearers will advertise your company everywhere they go.

Zusa 3 Day Men's Cross-Hatch Wanderlust Traveler Jacket is made of recycled water bottles, making it an eco-friendly option. These men’s and women’s jackets provide light protection from wind and water, while the fleece lining keeps you comfortable and warm.

The North Face Men's Ridgeline Soft Shell Jacket is a casual, everyday jacket that offers the brand’s trademark style and durability. The shell features a DWR finish and brushed fleece.

Eddie Bauer Women's Hooded Softshell Parka gives you the classic parka silhouette, paired with water resistance and a brushed microfleece lining. The extended length means more protection and warmth for women and men.

Craft Sports Men's Duved Shell Jacket shields you from wind while providing a sportier look. The men’s and women’s jackets are available in black, asphalt, and two-toned blue.

Contact Us at Merchology!

Want more hard and soft shell jacket options? Call a Merchologist with any questions on jacket material, logo decoration, and more!